600 PPM Inspection & Servo-Driven High-Speed Diverter System

About

The Curti Line is a high-speed packaging inspection and servo-driven diverter system engineered by Machinelab to operate at up to 600 parts per minute (PPM).

Designed for high-throughput packaging environments, the system performs inline inspection, precision rejection, and controlled lane separation using advanced servo motion architecture. It ensures accurate product segregation, controlled flow distribution, and zero-compromise rejection handling within automated packaging lines.

Key Features

600 PPM High-Speed Operation – Engineered for sustained high-throughput performance while maintaining inspection accuracy and controlled product flow.

Servo-Driven Diverter Architecture – Provides precise, programmable motion control for accurate and repeatable product diversion at high speeds.

Precision Lane Separation System – Ensures controlled distribution of compliant products into designated lanes without disrupting line stability.

High-Accuracy Reject Handling Mechanism – Removes non-conforming units with precise timing to protect adjacent product and maintain throughput.

Real-Time Inspection Integration – Interfaces seamlessly with vision and sensor systems to trigger immediate diversion or rejection decisions.

Zero-Disruption Product Flow Control – Maintains smooth, stable product transfer during high-speed separation and sorting operations.

Modular Line Integration – Designed for flexible installation within new or existing packaging lines with configurable lane layouts.

PLC & HMI Recipe Management – Enables format changeover, parameter control, and diagnostic monitoring through an intuitive operator interface.

Technical Specifications

Real-World Benefits

High-speed packaging lines often struggle with:

Inconsistent rejection at high throughput
Mechanical diverters causing product instability
Bottlenecks during lane separation
Product collisions during high-speed transfer
Reduced OEE due to mis-sorting

The Curti Line eliminates these risks through intelligent servo control and engineered product handling geometry, ensuring stable product flow and precise segregation even at maximum output.

Engineering & Manufacturing Excellence

Manufactured at Machinelab’s facility in Ireland, the Curti Line benefits from:

In-house precision machining and toolroom capability
Full servo motion expertise
Mechanical and electrical integration engineering
Controlled component traceability
Long-term serviceability and spares support

The system reflects Machinelab’s focus on robust mechanical design, intelligent automation architecture, and performance reliability in high-speed environments.