MLF60A Automatic Filling System

MLF60A Automatic Filling System

About

The MLF60A is a fully automated high-speed vial filling and capping system engineered and manufactured by Machinelab for pharmaceutical, diagnostics, and life sciences production environments. Designed as a primary packaging automation platform, the system delivers precision liquid filling, controlled vial handling, and validated closure performance within regulated manufacturing workflows.

MLF60A Automatic Filling System

Key Features

  • High-Speed Automated Filling – Continuous production capability up to 60 parts per minute.
  • Precision Positive Displacement Dosing – Piston pump technology ensures accurate, repeatable fill volumes.
  • Servo-Controlled Filling and Capping – Stable, repeatable performance with controlled torque closure.
  • Integrated Vision Inspection – In-line quality verification and defect detection.
  • Advanced Vial Handling – Scroll infeed and FlexLink conveyor systems for controlled glass vial transport.
  • GMP-Aligned Construction – Hygienic materials and surface finishes for regulated manufacturing.
  • Digital Control Architecture – PLC-based control with touchscreen HMI and recipe-based operation.
  • Compliance & Data Integration – Prepared for 21 CFR Part 11, MES connectivity, and batch reporting.

Technical Specifications

Real-World Benefits

The system addresses the limitations of volume-only filling by:

The MLF60A eliminates manual filling variability, reduces contamination risk, removes dosing inconsistencies, and addresses validation challenges associated with semi-automatic processes. By automating vial filling and capping within a controlled, servo-driven architecture, the system improves batch consistency, reduces operator dependency, supports regulatory compliance, and enables repeatable, validated production performance in GMP-regulated environments.

Glass Bottel

System Functionality

The MLF60A receives empty glass vials via a controlled scroll infeed and FlexLink conveyor system, transfers units through precision filling and inspection stations, performs positive displacement piston dosing, and executes servo-controlled torque capping. The system manages vial transport, filling, inspection, and closure as a single integrated process, ensuring stable product flow and controlled production conditions. The machine operates as a fully automated primary packaging system within pharmaceutical and diagnostics production lines, supporting consistent dosing, controlled closure, and stable line performance across continuous operation cycles.